I have now tried this whole process with different (simpler) shapes and have boiled it down to the blend process. This causes everything to be treated differently. I got fairly close but had definitely proved to myself that the intersect shape down not work when there is a blended shape. If you can live with a fairly simple line/vine then the intersect method is very easy to use. Xara Xhris has a very straight forward video on You Tube (thanks for pointing me to that Gare) but it does not work with the blend.
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